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WASH AND PAINT BOOTH DESIGN INCREASES PRODUCTION CAPACITY FOR TRANE TECHNOLOGIES

LACROSSE, WI

ABOUT TRANE TECHNOLOGIES

Trane Technologies is a global climate innovator committed to creating efficient, sustainable, and reliable HVAC solutions. With a strong focus on innovation and operational excellence, Trane continuously invests in advanced manufacturing technologies to support new product development and meet evolving market demands across its global facilities.

PROJECT OBJECTIVE

The primary objective of this project was to support production expansion while maintaining a limited booth footprint. Trane Technologies sought to minimize material handling bottlenecks, increase throughput, and optimize workflow efficiency without increasing floor space. The solution needed to support a new product line while delivering consistent, high-quality finishing results.

BACKGROUND

At its La Crosse, Wisconsin facility, Trane Technologies was preparing to launch a brand-new product line under a tight production start-up timeline. Space constraints within the facility required a creative approach to finishing operations. Traditional methods involving separate wash and paint booths were not feasible, prompting the need for a more integrated and space-efficient solution.

Industrial combination wash and paint booth supporting efficient surface preparation and coating
Custom 24′ × 18′ × 45′ Wash & Paint Combination Booth
Combination wash and paint booth designed for high-volume industrial manufacturing
Custom 24′ × 18′ × 45′ Wash & Paint Combination Booth

CHALLENGE

Trane Technologies faced a twofold challenge: meeting aggressive production deadlines while operating within limited floor space. A conventional finishing setup would have required multiple booths and additional material handling steps, increasing complexity and slowing throughput. To stay on schedule, Trane needed a solution capable of performing both wash and paint processes within a single booth footprint—without compromising quality or consistency.

SOLUTION

BlastOne designed and installed a custom Wash & Paint Combination Booth that allowed both processes to occur in one integrated system. This project included:

  • 9′ x 9′ x 9′ Paint Mix Room
  • Custom 24′ × 18′ × 45′ Wash & Paint Combination Booth
  • UTMI touchscreen control panel for streamlined operation
  • Dedicated exhaust system for proper airflow management
  • Mounted Wall-Man Lifts
  • Dual Plenums
  • Overhead Conveyor System
  • Sliding, lockable doors to protect the paint exhaust during the wash cycle.

This innovative design eliminated unnecessary handling steps while maintaining efficient workflow and booth size.

RESULTS

The integrated Wash & Paint Combination Booth enabled Trane Technologies to launch its new product line on schedule while maximizing available floor space. The solution significantly increased throughput by streamlining the finishing process, reduced material handling challenges, and improved overall facility efficiency. Additionally, Trane expanded production capacity without increasing the booth footprint, achieved improved coating consistency across oversized vessels, and established a scalable foundation for future growth.

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