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Truck and Trailer Manufacturing

 

BlastOne offers advanced blasting and coating solutions specifically designed for truck body and trailer manufacturing. With over 50 years of industry expertise, we provide high-quality, efficient systems that meet the demands of production environments. Whether you’re facing tight deadlines, quality challenges, or margin pressures, BlastOne is here to help you achieve consistent, reliable results.

Blast & Paint Solutions

Trucks and trailers are the backbone of North America’s supply logistics. BlastOne provides robotic blast and paint facilities for top manufacturers. If you are looking to streamline your existing manufacturing facility, or build a new plant, BlastOne has a proven track record of designing and building robotic facilities that tie into your existing material handling system and keep up the pace of your production. If you’ve got blast and paint bottlenecks in your facility, we should talk. We approach each project as a unique challenge, working closely with you to deliver the fastest, safest, and cleanest solutions for your team.

2022-01-31_TBEI_Final Install Photos (2)
heil robotics
B5590_BlastShield Academy Training July 15, 2025 (11)

Blast and Paint Facility Design

BlastOne specializes in designing and building pre-engineered and custom blast and paint facilities specifically for the truck and trailer manufacturing sector. Our solutions are tailored to meet your unique needs, whether you’re looking for full green-field construction, automated robotic systems, or retrofitting existing facilities. From a compact 10’×30’ paint booth to a fully turnkey, automated solution, we offer options that fit both your application and budget. Our blast and paint facilities are designed to cut costs, improve production efficiency, and futureproof your production facility. We can optimize your cycle-times or even automate your processes with our robotic solutions. Each facility’s configuration can be customized to meet your specific size requirements.

BLAST AND PAINT HALL APPLICATION

BlastOne provides a diverse selection of high-performance products designed to meet the unique challenges of the defense & heavy equipment industry:

robotics with cabin

Robotic Blast Room with Cabin

novae robotics

Robotic Blast Room

novae robotics control room

Robotic Control Room

novae cascading airwash system

Abrasive Recycling

novae oscillating conveyor

Oscillating Conveyor

novae abrasive tower

Abrasive Storage Tower & Blasting Equipment

blast booth with material handling

Blast Room with Material Handling

heil air distribution

Air Distribution

novae dust collection

Dust Collection


STRATEGIC FACILITY PLANNING & CAPACITY STUDIES

For truck and trailer manufacturers, a blast and paint facility is a long-term investment  worthy of thorough planning and design. BlastOne follows a Design | Bid | Build methodology to ensure your facility is designed to meet both current demands and future growth. By investing in a strategically designed blast and paint facility, truck and trailer manufacturers can boost production rates, lower operational costs, and ensure consistent, high-quality coatings. Let BlastOne help you build a facility that drives results now and supports your business growth in the future. View Our Project Journey

Key Components of Capacity Studies:

      • Workflow Assessment | A thorough evaluation of current processes to identify inefficiencies.

      • Bottleneck Identification | Detection of areas that impede productivity.

      • Implementation of Solutions | Application of targeted improvements tailored to specific operational needs.

    • Sustained Efficiency | Development of strategies to ensure long-term operational gains.

EVERY JOURNEY STARTS WITH A PHONE CALL
Connect with a professional today.

Robotic Solutions

The use of robotics in sandblasting is a growing trend within the truck and trailer manufacturing industry. Robotic blasting systems improve profits, boost productivity, and enhance employee safety more than any other recent advancement in the field. These systems are easy to operate, highly customizable, and can even be switched to complete manual blasting if needed.

If you’re considering robotic integration in the future, you can design a “robot-ready” blast room. This allows for future scalability, enabling you to automate abrasive blasting processes as your product lines grow, with the simple installation of a robotic blasting system.

Robotic 3

ROBOTIC BLAST FACILITIES

BlastMan robots, designed specifically for blasting environments, can achieve production rates of up to 2,000 square feet per hour, ensuring efficient and uniform surface treatment. These advanced robotic solutions are built to withstand the harsh conditions of blast chambers, offering reliable and precise operation. Trusted for over 30 years in the USA and globally for blasting railcars, trailers and foundry blocks, BlastMan robots provide a proven track record. By automating the blasting process, manufacturers can reduce manual labor, enhance safety, and maintain high-quality standards across all treated surfaces.

FOR INFORMATION ON SELECTING
ABRASIVE BLASTING ROBOTS –
Refer to our comprehensive Buying Guide.

After Sales Services

We are committed to ensuring the optimal performance and longevity of your blasting and painting equipment through comprehensive technical services. A dedicated team offers a range of support options, including maintenance programs, specialized training, and a vast inventory of spare parts, all designed to keep operations running smoothly.

BlastShield™ Maintenance & Training

Ensuring the longevity and efficiency of blasting and coating equipment requires proper maintenance and skilled operators. BlastShield™ offers comprehensive maintenance services and hands-on training to minimize downtime, reduce costs, and keep equipment operating at peak performance.

    • Maintenance Service

      Structured maintenance plans help prevent unexpected failures and extend equipment life. Options range from scheduled inspections and preventative maintenance to on-demand support and spare parts management.

    • BlastShield Academy

      This intensive training program equips teams with the skills to troubleshoot, maintain, and optimize equipment. Courses cover blasting operations, preventative maintenance, troubleshooting techniques, and robotics diagnostics. With hands-on learning, small class sizes, and industry-recognized certification, participants gain the knowledge to improve efficiency and reduce downtime immediately.

B5590_BlastShield Academy Training July 15, 2025 (11)

2-Day Equipment Maintenance Course

Covers fundamental equipment upkeep, including blasting operations, reclaim system maintenance, and dust collector servicing.

B5590_BlastShield Academy Training July 17, 2025 (13)

3-Day Equipment & Robotic Maintenance Course

Adds advanced training on automation systems, robotics troubleshooting, and spare parts management.

KEEP YOUR EQUIPMENT RUNNING AT PEAK PERFORMANCE

Ensure efficiency, reduce downtime, and extend the life of your blasting and painting equipment with expert maintenance, training, and readily available spare parts. Contact us today to learn more. 

Case Studies

TRANSITIONING FROM SANDING TRUCKS TO ROBOTIC BLASTING – 88% LABOR SAVING

During the first few weeks of production, the blast booth has reduced labor for surface preparation by 88%. What used to take five men for an hour and a half, now takes 50 minutes for one man. Unanticipated product quality improvement opportunities are already being recognized as the blasting process reveals issues with weld quality that were previously more difficult to identify. Additionally, workers familiar with the grinding process are excited about the substantial upgrade in terms of safety and ergonomics. 

HEIL Environmental Industries Limited

SCALING UP TO DELIVER NEW GOVERNMENT CONTRACTS

BlastOne provided a comprehensive in-line blast and coating solution that included a blast booth, a wash bay, three side downdraft paint booths, three infrared cure ovens, and an environment control system to integrate with existing units. This turnkey approach enabled TBEI to boost production capacity and meet military specifications. 

Truck Bodies & Equipment International (TBEI)

6-MINUTE CYCLE TIME WITH ROBOTIC BLASTING

A major North American trailer manufacturer modernized its production process with a fully automated blast booth featuring four synchronized robotic blasting systems. The new setup achieved near six-minute cycle times per trailer, delivering precise, consistent surface preparation while cutting labor and boosting throughput. With integrated abrasive recovery and recycling, the system improved efficiency, reduced environmental impact, and strengthened the company’s competitive edge in high-volume trailer manufacturing. 

Novae Trailer

Real Solutions. Real Impact.

See the Results!

Facts & Industry Challenges

    • Addressing Industry Challenges: Outdated Equipment

      Outdated equipment is a significant hurdle in the road transport industry. To enhance the output and reduce costs in your blast and paint facility, automated surface preparation systems are highly recommended. If you’re dealing with high blaster employee turnover or safety concerns, robotic manipulator arms or wall-mounted/gantry-mounted blasting machinery can automate your blasting processes. These systems provide consistent performance, improve safety, and cut down on labor costs. 

    • Why Blast and Paint a Trailer?

      In harsh road transport environments, an impenetrable coating is essential to protect a steel trailer from corrosion. These high-value assets, when in service, generate significant income, and when out of service, result in losses in both income and productivity, ultimately impacting profits. Abrasive blasting is the key to ensuring the surface is ready for coating, extending the service life of the finish and safeguarding your equipment. 

      A clean surface is the first step in achieving a quality, durable finish on heavy transport equipment, trucks, or trailers. Abrasive blasting effectively removes dirt, dust, imperfections, and unwanted contaminants from the surface, ensuring it is properly prepared for coating.  

    • Labor Shortages 

      The current labor shortage is significantly impacting the ability to produce consistent results and meet deadlines in the truck and trailer manufacturing industry. Blasting is physically demanding, requiring flexibility to maneuver into tight spaces, which makes it difficult to attract new recruits for the role. Staff turnover is a costly and time-consuming issue for many companies in the industry. 

Truck & Trailer Resources

25 Important Considerations when Building a Blast Facility

If you are purchasing a turnkey blast room for building it yourself, there are 25 subjects you need to be well versed in. BlastOne has compiled a detailed report containing an in-depth guide on all the critical components of a blast room: design considerations, abrasive education, and production techniques.

Download

BlastOne Facilities & Equipment Catalog

Looking to improve your blasting, painting, or finishing operations? The BlastOne Facilities Catalog details custom-built blast and paint rooms, dust collection systems, abrasive recovery, robotics, and material handling solutions—engineered for safety, efficiency, and reliable performance in demanding industrial environments.

Download

Knowledge & Learning

Videos from the Experts

How to | Primed Insights | Safety Tips

3 Reasons Why Blasters and Painters Should Have a UV Light

Watch Video

Chloride Field Testing Demonstration

Watch Video

Fairhaven Shipyard Testimonial

Watch Video

Contact BlastOne

We love to talk to customers and help them make the best decisions when purchasing equipment.
You can reach us via our Live Chat, Email, Phone, and Online Form.

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