BlastOne’s wind tower blast rooms are designed to handle large-scale components while maintaining throughput, safety, and environmental standards. Each system integrates abrasive recovery, dust collection, and advanced material handling to achieve consistent surface profiles — from root to flange.

Our blast room designs are modular, customizable, and scalable — whether you’re expanding an existing production line or establishing a new facility.

• Tower section surface prep prior to coating.

• Internal and external blasting of monopiles, cones, and flanges.

• Offshore and onshore wind tower production lines.

TAILORED SOLUTIONS FOR ANY FACILITY

Every wind tower facility is different. BlastOne engineers systems to fit your available space, production goals, and material handling setup.

COMMON CONFIGURATIONS:

• Single-Line Booths for end-to-end tower blasting.

• Automated Blast Rooms with Robotic Systems for precision and repeatability.

• Twin-Station Systems for simultaneous inner and outer surface prep.

• Outdoor or Pre-Engineered Steel Booths where space is limited.

TYPICAL DIMENSIONS: 

• 24’ x 24’ x 90’ (6.4 x 6.4 x 27 m) and larger, depending on tower segment length.

DESIGNED FOR HEAVY COMPONENTS

Handling 60- to 80-ton tower sections requires precision and safety. Our designs integrate:

DESIGNED FOR HEAVY COMPONENTS

BlastOne partners with Blastman Robotics to deliver high-speed, precision blasting for both interior and exterior tower surfaces.

• 4- to 8-axis robotic arms with dual ¾” nozzles
• Coordinated movement between tower rotation and blast coverage

• 10x faster than manual blasting, with consistent SSPC-SP10 results

RESULT

• Higher throughput, reduced labor costs, and consistent coating adhesion

Automating Surface Preparation for Wind Tower Production

CS Wind, one of the world’s largest wind tower manufacturers, sought to boost production while maintaining coating quality and safety. BlastOne designed a turnkey system with three robotic blast chambers featuring Blastman B12 robots and integrated handling systems—automating surface preparation to reduce variability, shorten cycle times, and ensure consistent, high-quality results.