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DUST COLLECTOR IMPROVES VISIBILITY
QUEENSLAND ALUMINA LIMITED
GLADSTONE, QUEENSLAND
GLADSTONE, QUEENSLAND
BACKGROUND
Queensland Alumina Limited (QAL) faced a critical safety hazard at their A-Frame shed. Dust generated by front-end loaders and tipper trucks significantly reduced visibility, posing a serious risk of accidents for heavy vehicle operators. QAL prioritized worker safety over cost and sought a powerful dust collection solution.
Recognizing the urgency of the situation, BlastOne recommended a large-scale 60,000 CFM dust collector housed in a 50ft container. This industrial-grade unit provided exceptional dust capture and air filtration, achieving an impressive three air changes per hour within the A-Frame structure.
PROJECT OBJECTIVES
The rental of the dust collector would allow better visibility within the shed for loading and unloading of material. Cost was not that important as safety was the main concern. There was a recommendation for a large scale dust collector to remove as much airbourne material as possible.
Improve visibility on worksite and for drivers
Reduce the amount of dust
Maintain project bottom line
RESULTS
A large 60000cfm dust collector installed in a 50ft container was installed on site which enabled 3 air-changes per-hour within the A-Frame structure.
BlastOne’s dust collection system dramatically improved visibility within the A-Frame shed, significantly reducing the risk of vehicle accidents.
As an unexpected benefit, QAL discovered the collected dust was actually a high-grade product suitable for resale, generating additional revenue.
CONCLUSION
BlastOne’s high-performance dust collection system provided QAL with a solution that prioritized worker safety and yielded an unexpected financial benefit. This case study highlights our commitment to delivering effective solutions that address both safety and profitability concerns for our clients.
BENEFITS OF BLASTONE’S DUST COLLECTORS
- Wide range of airflow capacities (from 6,000 CFM to 100,000 CFM) to suit diverse project needs.
- Trailer-mounted or skid-mounted options for maximum flexibility.
- Extended filter life due to 30% extra space between filters, minimizing maintenance requirements.
- High-pressure fans ensure efficient dust collection even with extended ducting.
- Customizable features like base plates, engine canopies, and noise suppression options available.
Experience the BENEFITS
VISIBILITY
Dust collection units are an important component for blasting site environmental and personnel safety. The removal of dust and other hazardous air particles protects the employees on site, while also preventing harmful contaminates from escaping into the atmosphere without relying on personal respiratory equipment alone.
HEALTH
A dust collector is used to provide ventilation inside containment structures to maintain operator visibility and maintain the encapsulated area under a negative pressure. It is also important to dilute the levels of hazardous substances within the contained area to levels below the minimum requred protection factor for personnel within, as well as respirator equipment limitations.
ENVIRONMENTAL
Many older coatings contain a high percentage of lead which when pulverized into powder by abrasive blasting can form a hazardous and toxic dust. Company legal obligations on project sites are now requiring that a full dust-tight containment structure encapsulates all blasting operations to minimize the danger to personnel and the environment.
CASE STUDIES
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