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Home / Graco Industrial Spray Pumps Buying Guide

Graco Industrial Spray Pumps Buying Guide

Experts in abrasive blasting and industrial coating products, BlastOne offers this buyers guide to introduce to our quality line of Graco spray pumps.

Should you have a special application and need advice, please don’t hesitate to reach out to our customer service.

Name Style Price Most Common Sizes Available For Rent Applications Features Disadvantages
P-GMK Graco King Extreme Paint Spray Pump

Graco King Extreme
Spray Pumps

Airless $10,210 – $11,370
  • 6,000 psi – spray 12.9 litres/minute
  • 7,250 psi – spray 11 litres/minute
Yes
  • Spraying Coatings with over 30 minute pot life
  • Spraying with Multiple guns
  • Spraying with multiple hoses
  • Highly portable
  • Contractors Choice
  • Pneumatic Air Driven motor
  • De-icing functionality
  • XL Motor with more power
  • Uses Xtreme and MaxLife Lowers
  • Easy, speedy maintenance
  • Easy-maneuver cart
  • Can spray topcoats, but consider using Merkur or Warrior if an automotive like finish is required
graco merkur spray paint package

Graco Merkur Fine
Finish

Airless or Air Assisted $6,340
  • 4,800 psi – spray 4.5 litres /minute
  • 7,250 psi – spray 3 litres /minute
Yes
  • Fine Finish industrial top coats
  • Spraying Coatings with over 30 minute pot life
  • Spraying with multiple guns
  • Spraying with multiple hoses
  • Highly portable
  • Solvent flush pump for 2K system
  • Low pulsation output
  • Better finish with consistent pattern and film
  • Can be fitted with an air-assisted airless gun for improved finish quality
  • Suitable for light primers and finishing coats only.
  • Not suitable for hi-build primers
Graco UltraMax

Graco UltraMax

Airless Call for Quote
  • 3300 psi @ 4.5 litres/minute
Yes
  • Domestic and commercial painting
  • Spraying Coatings with over 30 minute pot life
  • Quick knockdown ‘Endurance Pump’
  • Digital display with volume sprayed tracking
  • Built-in filter
  • Available as Air-Driven, Petrol or Electric
  • Can support up to 3 guns
  • Maximum operating pressure of 3300 psi is too low to correctly atomize many industrial coatings
Graco Warrior 4000

Graco Warrior 4000
Conventional Spray
Pump

Air Spray $2,100
  • 100 psi max fluid pressure – 32 litres per minute
Yes
  • Air Spray / Conventional Sprayers
  • Zinc primers
  • Pressure Pot replacement
  • Fine finish spraying
  • 100 psi max fluid pressure
  • Fluid recirculation valve
  • 6 litre/minute max flow rate
  • Available as Cart mount (Most Popular), pail mount, stand mount or wall mount
  • Suitable for fitting with agitator
  • Suitable for supplying conventional, HVLP, compliant or electrostatic guns
  • Rapid color changes.
  • Low solvent volumes when changing colors and cleaning
  • Not suitable for hi-build primers
  • Difficult to service in the field
Graco XP70 Plural Component Sprayer Graco XP Plural  Component Spray Pumps Airless Call for Quote
  • Up to 7250 psi and 15.1 litres per minute depending upon model
Yes
  • Plural Component coatings with 3+ minute pot life
  • Multiple Spray operators
  • Paint Booth or On jobsite applicable
  • Can be used with remote mix manifold
  • Uses Xtreme Lowers
  • Pneumatic Air Driven motor
  • De-icing functionality
  • Reduces waste and material cost because material is mixed as it is required not in a batch
  • Quicker clean-up with reduced solvent volumes. Flushing only required in the static mix tube, hose and gun.
  • Digitally controlled proportioning eliminates human error caused off-ratio waste and rework
  • The fact that it has advanced controls means it requires greater proficiency to operate than non-2k equipment
Graco XM PFP Plural Component Sprayer Graco XM Plural Component Sprayer Airless Call for Quote
  • Up to 6300 psi and 11.4 litres per minute depending upon model
Yes
  • Plural Component coatings with 3+ minute pot life
  • Multiple Spray operators
  • Paint Booth or on jobsite applicable
  • Used with remote mix manifold
  • Works with feed pumps from drums
  • Uses Xtreme Lowers
  • Pneumatic Air Driven motor
  • De-icing functionality
  • Has separate solvent flush pumps to speed cleanup
  • Has heated tanks and line heaters
  • Reduces waste and material cost because material is mixed as it is required not in a batch
  • Quicker clean-up with reduced solvent volumes. Flushing only required in the static mix tube, hose and gun.
  • Digitally controlled proportioning eliminates human error caused off-ratio waste and rework
  • Maximum combination of pleasure and flow
  • The fact that it has advanced controls means it requires greater proficiency to operate than non-2k equipment
Graco King Extreme Paint Spray Pump graco merkur spray paint package Graco UltraMax Graco Warrior 4000 Graco XP70 Plural Component Sprayer Graco XM PFP Plural Component Sprayer
Graco King Extreme
Spray Pumps
Graco Merkur Fine
Finish
Graco UltraMax Graco Warrior 4000
Conventional Spray
Pump
Graco XP Plural  Component Spray Pumps Graco XM Plural Component Sprayer
Airless Airless or Air Assisted Airless Air Spray Airless Airless
Price $10,210 – $11,370 $6,340 Call for Quote $2,100 Call for Quote Call for Quote
Most Common
Sizes
  • 6,000 psi – spray 12.9 litres/minute
  • 7,250 psi – spray 11 litres/minute
  • 4,800 psi – spray 4.5 litres /minute
  • 7,250 psi – spray 3 litres /minute
  • 3300 psi @ 4.5 litres/ minute
  • 100 psi max fluid pressure – 32 litres per minute
  • Up to 7250 psi and 15.1 litres per minute depending upon model
  • Up to 6300 psi and 11.4 litres per minute depending upon model
Available For Rent Yes Yes Yes Yes Yes Yes
Applications
  • Spraying Coatings with over 30 minute pot life
  • Spraying with Multiple guns
  • Spraying with multiple hoses
  • Highly portable
  • Contractors Choice
  • Fine Finish industrial top coats
  • Spraying Coatings with over 30 minute pot life
  • Spraying with multiple guns
  • Spraying with multiple hoses
  • Highly portable
  • Solvent flush pump for 2K system
  • Domestic and
    commercial painting
  • Spraying Coatings
    with over 30 minute
    pot life
  • Air Spray / Conventional Sprayers
  • Zinc primers
  • Pressure Pot replacement
  • Fine finish spraying
  • Plural Component coatings with 3+ minute pot life
  • Multiple Spray operators
  • Paint Booth or On jobsite applicable
  • Can be used with remote mix manifold
  • Plural Component coatings with 3+ minute pot life
  • Multiple Spray operators
  • Paint Booth or on jobsite applicable
  • Used with remote mix manifold
Features
  • Pneumatic Air Driven motor
  • De-icing functionality
  • XL Motor with more power
  • Uses Xtreme and MaxLife Lowers
  • Easy, speedy maintenance
  • Easy-maneuver cart
  • Low pulsation output
  • Better finish with consistent pattern and film
  • Can be fitted with an air-assisted airless gun for improved finish quality
  • Quick knockdown ‘Endurance Pump’
  • Digital display with volume sprayed tracking
  • Built-in filter
  • Available as Air-Driven, Petrol or Electric
  • Can support up to 3 guns
  • 100 psi max fluid pressure
  • Fluid recirculation valve
  • 6 litre/minute max flow rate
  • Available as Cart mount (Most Popular), pail mount, stand mount or wall mount
  • Suitable for fitting with agitator
  • Suitable for supplying conventional, HVLP, compliant or electrostatic guns
  • Rapid color changes.
  • Low solvent volumes when changing colors and cleaning
  • Uses Xtreme Lowers
  • Pneumatic Air Driven motor
  • De-icing functionality
  • Reduces waste and material cost because material is mixed as it is required not in a batch
  • Quicker clean-up with reduced solvent volumes. Flushing only required in the static mix tube, hose and gun.
  • Digitally controlled proportioning eliminates human error caused off-ratio waste and rework
  • Works with feed pumps from drums
  • Uses Xtreme Lowers
  • Pneumatic Air Driven motor
  • De-icing functionality
  • Has separate solvent flush pumps to speed cleanup
  • Has heated tanks and line heaters
  • Reduces waste and material cost because material is mixed as it is required not in a batch
  • Quicker clean-up with reduced solvent volumes. Flushing only required in the static mix tube, hose and gun.
  • Digitally controlled proportioning eliminates human error caused off-ratio waste and rework
  • Maximum combination of pleasure and flow
Disadvantages
  • Can spray topcoats, but consider using Merkur or Warrior if an automotive like finish is required
  • Suitable for light primers and finishing coats only.
  • Not suitable for hi-build primers
  • Maximum operating pressure of 3300 psi is too low to correctly atomize many industrial coatings
  • Not suitable for hi-build primers
  • Difficult to service in the field
  • The fact that it has advanced controls means it requires greater proficiency to operate than non-2k equipment
  • The fact that it has advanced controls means it requires greater proficiency to operate than non-2k equipment

Spray Pump Videos

New Graco Airless Sprayer : Largest pump available

Mixing High Viscosity Coatings

Flushing and cleaning a Graco Xtreme airless sprayer

Warrior Pump – Commercial Painting Equipment

How to spray high solids coatings easier

Airless Spray Pump Introduction

Non-Slip Granular Coatings: When, How, & How Much

Tips For Spraying High Solid Coatings

Storing airless spray pump with wetted lines

Important considerations when selecting an industrial spray pump

Choosing the right spray pump for your application is very important. There are a lot of considerations, but number one is, will it spray the coating you are trying to apply. Before you go through these questions, get yourself an up to date datasheet of the coating that you are needing to apply. Remember it is possible to rent a spray pump if you have a one off job, so find a sprayer that will fit 90-95% of your requirements.

  • What pressure does the coating require for correct atomization? this will be available from the data sheet supplied by your coating supplier.
  • What application rate do you require? This will be dependent on how many square feet/meters you want to apply in a shift
  • What pot-life does your coating have (i.e. how long between mixing and not being able to be applied)? Products with less than 30 minutes pot-life will require a 2K system.
  • Does your coating require agitation? If spraying zinc primers, check with your coatings supplier if it needs agitation.
  • Does your coating require heating? Some very thick coatings may require heating to make them viscous enough to flow through a spray pump.

Why use an Airless Sprayer vs Conventional AirSpray

The prime reason to use an airless is to apply coatings that are difficult to apply using conventional air spray equipment (either a pressure pot of a cup gun). The other deciding factor is the volume of coating to be applied. Typically the change from air spray to airless spray is because heavy industrial coatings need to be applied. These often require pressures higher than that which an air spray system is capable of correctly atomizing. Industrial coatings are usually required to be applied in volumes also in excess of that which an air spray system is capable of.

When to use a Plural Component Airless Pump

Plural component spraying adds another dimension to spray pump usage. Having ascertained that a spray pump is required for spraying success, the next decision is whether to use 1k or 2k equipment. 1k (single component) requires coatings that have a 30 minute plus pot life (time between mixing and setting). Anything less than this will require a 2k system. Another advantage of 2K systems is the reduction of human error when mixing (provided the correct ratio is entered into the control). A third advantage is the reduction in material waste. As a 2k system instantaneously mixes on demand, there is no wasted batch at the end of the shift. Waste material is only what is in the hose, mix tube and gun already mixed.

Common issues with spray pumps

One type of coating that difficult to spray with an airless spray pump is zinc primers. By nature these coatings are a powder in suspension in a solvent. This presents two problems 1. the powder tends to fall out of suspension from the solvent 2. the pressures provided by an airless spray pump means that the powder tends to “pack in” , separating out from the solvent in the pump lines and gun. To counter this zinc primers require constant mechanical agitation (available in the form of an add-on air powered additional component) and are best applied with a low pressure pump such as the Warrior.
The main-trade off when choosing the high volume of an airless pump rather than a lower volume air system spray is the loss of finish quality. The ultimate finish quality (e.g. mirror like automotive) will always be provided by a conventional air spray system. However, there a couple of options to help improve finish quality when using an airless spray pump 1. a finishing tip for the airless gun this has an additional orifice at the back of the tip to help break the atomization of the coating into smaller particles 2. an air assisted airless gun has a small feed of air to the tip holder, again breaking the atomization up.

Frequently Asked Questions

  • What is the maximum pressure that spray pumps can spray at?

    Commonly, pumps are available that spray at up to 7500 psi.

  • What is the maximum flow rate available in a spray pump?

    Spray pumps are available at up to 15 liters minute flow rate. At 15 liters per minute a spray pump will most likely will not be able to spray at 7500 psi. At the upper limits of a spray pump’s performance, there will always be some trade off between pressure and flow, i.e. you can have 7500 psi or 15 liters per minute but not both.

  • How short a pot-life can a spray pump work with?

    The XM and XP pumps featured in this comparison will cope with materials with a 3 to 30 minute pot-life. Other systems are available that will apply coatings that have a pot life of seconds.
  • What options are there for feeding a spray pump?

    The most commonly used feed component for a spray pump is a suction pick-up tube. Some heavy industrial coatings are difficult to feed into a suction pump and cause cavitation (sucking in air with the material feed and creating air bubbles in the material in the pump, This interferes with the smooth operation of the pump). To overcome this a gravity feed hopper can be installed on a spray pump. This is mounted on the pump and forces the material into the feed. For plural component systems where the material may be delivered to site in 44 gal. drums or IBC, the containers can be fitted separate pumps to pump out of the supply container and in to the spray pump.

  • How easy are spray pumps to service?

    It varies. For most single leg (for premixed or single component coatings) pumps common maintenance tasks on the pump lower can be performed in the field by someone with reasonable mechanical aptitude. Service and repair of spray pump motors, both electric and pneumatic, is best performed in a workshop. For plural component spray pumps, their additional complexity necessitates the need for trained service personnel. This doesn’t mean that they can’t be serviced in the field. A certain amount of repairs and maintenance can still be done in the field by suitably trained service personnel.
  • How easy are spray pumps to operate?

    As with servicing them, the single leg pumps are easier to easier to operate than plural component units. Single leg spray pump operation can be taught in-house by a contractor or self taught by using the operation guides and manuals. Plural component systems will usually require specialist training from the equipment supplier.

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